ASOL 403040 3.7V 400mAh Lithium Polymer Battery Cell

Lithium PolymerUN38.3

The ASOL 403040 is an ultra-slim 3.7V 400mAh Lithium Polymer battery (1.48Wh) in a 1S1P soft-pouch single-cell configuration, just 4.1mm thick (4.1 × 30.5 × 43mm) for the tightest enclosures. Purpose-built for TWS earbuds, wearables and IoT sensors. Full OEM & ODM - tabs, wire length, connector and label all configurable.

Key SpecPrecise Specification
Model No.ASOL 403040
Core Electrical Specs3.7V · 400mAh · 1.48Wh
Cell Configuration1S1P Lithium Polymer soft pouch
Discharge PerformanceStandard 0.2C (80mA) · Max 1C (400mA) continuous
Protection SystemOptional PCM/PCB (over-charge / over-discharge)
Cycle Life≥500 cycles (100% DOD, 1C, 25°C)
Cell Size & Weight4.1 × 30.5 × 43mm · ~9g
Standard ConnectorWire leads / tabs, customizable
Compliance & CertificationsUN38.3
Est. 2020 50+ Countries 2 Facilities OEM & ODMProject Review
Lithium PolymerRechargeable lithium
UN38.3Certified & tested
OEM / ODMFactory-direct maker
Custom-builtCapacity · voltage · connector
WorldwideShipping & support

ASOL 403040 3.7V 400mAh Lithium Polymer battery infographic — TWS earbuds, wearables, IoT sensors

ASOL 403040 Lithium Polymer Battery — Ultra-compact Lithium Polymer soft pack engineered for miniaturized consumer electronics. At just 4.1mm thin with a 43×30.5mm footprint, this battery integrates seamlessly into sleek wearable and IoT devices. It delivers a reliable 400mAh capacity with 500+ cycle life, making it an ideal long-lasting power solution for TWS earbuds, smartwatches, fitness trackers, BLE beacons, and other space-constrained electronics.


Why Lithium Polymer vs Cylindrical Cells?

Unlike traditional cylindrical batteries (e.g. 18650), lithium polymer soft-pack cells offer decisive advantages for compact consumer devices:

  • Thinner Profile — As low as 3mm thickness vs minimum 18mm for 18650
  • Flexible Shape — Adapts to custom enclosures, curved designs, and irregular cavities
  • Lighter Weight — Up to 30% lighter than equivalent-capacity cylindrical cells
  • No Pressure Vents — Safer for ultra-compact devices with limited or no venting
  • Higher Energy Density — Maximizes capacity in minimal physical space
  • OEM-Friendly Customization — Tabs, wires, connectors, and form factor tailored to your product

Key Features

Tiny soft-pack, market-ready power

Mini Size

4.1×30.5×43mm fits ultra-compact device enclosures.

400mAh Capacity

1.48Wh energy in a tiny soft-pack form factor.

Ultra-Slim 4.1mm

Enables sleek, lightweight product industrial design.

Soft Pack Design

Aluminum-laminated polymer construction, lightweight and flexible.

500+ Cycles

Extended service life with minimal capacity fade.

Multi-Certified

UN38.3 certified – market-ready worldwide.

Wide Temp Range

Charge 0~45°C · Discharge -20~60°C.

OEM/ODM Support

Tabs, wires, connectors, or fully custom form available.

UN38.3 Certified

Safe for air transport; full documentation available.


Specifications

Parameter Value
Model 403040
Cell Type Lithium Polymer (Lithium Polymer) Soft Pack
Nominal Voltage 3.7V
Nominal Capacity 400mAh
Energy 1.48Wh
Thickness (T) 4.1mm (Max)
Width (W) 30.5mm (Max)
Length (H) 43mm (Max)
Configuration 1S1P
Impedance ≥50mΩ
Charge Voltage 4.2V
Standard Charge Current 80mA (0.2C)
Max Charge Current 400mA (1C)
Standard Discharge Current 80mA (0.2C)
Max Discharge Current 400mA (1C, continuous)
Discharge Cut-off 2.5V
Charge Temp 0~45°C
Discharge Temp -20~60°C
Storage Temperature -10~35°C
Cycle Life 500+ cycles (100% DOD, 1C, 25°C)
Weight Approx. 9g
Certifications UN38.3

Applications

Where the 403040 is used

Audio & Earbuds

TWS earbuds, charging cases & bone-conduction headsets.

Wearables & Fitness

Smart watchbands, fitness trackers and sports rings.

IoT & Smart Home

BLE beacons, sensors, door/window and key trackers.

Digital Writing Tools

Smart styluses, digital notepads, label makers & signature pads.

Portable Medical

Pulse oximeters, thermometers and Bluetooth glucometers.


Why ASOL

Factory-direct, fully customizable

Flexible OEM / ODM

Connector, wire gauge, heat-shrink color, custom brand label, BMS & housing.

Proven protection

Integrated PCB against overcharge, over-discharge, overcurrent & short circuit.

Consistent cell quality

Grade-A cells, voltage-matched ±10mV for stable, reliable performance.

Project review

Sample evaluation may be available for selected cylindrical and lithium polymer battery projects, subject to specification review and product availability. Sample freight is paid by the customer.

Quality Control

Inspection requirements and acceptance criteria are confirmed for each project before order release.

Global shipping

UN38.3 Class 9 air & sea · DHL/FedEx/UPS · EXW/FOB/CIF/DDP.

Wholesale Pricing

Quantity Unit Price Savings
100-499 pcs Contact us -
500-999 pcs Contact us 8% off
1,000-4,999 pcs Contact us 15% off
5,000+ pcs Contact us 20%+ off

Custom specifications are welcome. Sample evaluation may be available for selected cylindrical and lithium polymer battery projects, subject to specification review and product availability. Sample freight is paid by the customer. Full certification documentation provided.

Frequently Asked Questions

What are the key specifications of the ASOL 403040 3.7V 400mAh Lithium Polymer Battery Cell?

The ASOL 403040 3.7V 400mAh Lithium Polymer Battery Cell is a 3.7V 400mAh lithium battery, built in a 1S1P configuration, weighing ~9g.

What is the maximum discharge current of the ASOL 403040 3.7V 400mAh Lithium Polymer Battery Cell?

The ASOL 403040 3.7V 400mAh Lithium Polymer Battery Cell supports a maximum continuous discharge current of 400mA.

What safety certifications does the ASOL 403040 3.7V 400mAh Lithium Polymer Battery Cell have?

It is certified to UN38.3, and full test reports can be provided on request.

Does ASOL offer OEM/ODM customization for the ASOL 403040 3.7V 400mAh Lithium Polymer Battery Cell?

Yes. As a lithium battery manufacturer, ASOL provides full OEM/ODM customization — capacity, voltage, cell configuration, connector type, wire length, and label printing can all be tailored to your application and order volume.

Can I get a sample or a quote for the ASOL 403040 3.7V 400mAh Lithium Polymer Battery Cell?

Yes. Sample evaluation may be available for selected cylindrical and lithium polymer battery projects, subject to specification review and product availability. Sample freight is paid by the customer. Email info@asolbattery.com or message +86 15779858703 on WhatsApp for a quote — ASOL typically responds within 24 hours on working days.


Contact Us

Channel Information
Email info@asolbattery.com
WhatsApp +86 157 7985 8703
Website www.asolbattery.com
Response Time Within 24 hours on working days

Need a different size or capacity? Explore ASOL’s full lithium polymer battery range

Project Inquiry

Send Us Your Battery Requirements

For a faster and more accurate quotation, please provide the key details below.
ASOL will recommend a suitable lithium battery solution based on your application, voltage, capacity, size and connector requirements.

Target Voltage3.7V, 7.4V, 12.8V, 24V, 48V or custom voltage
CapacityRequired Ah / Wh or expected runtime
Size / Dimension RequirementBattery size, device space or housing limit
ApplicationDevice type, working current and usage environment
QuantityProject review, pilot run or batch production
Connector / Wire RequirementConnector model, wire length and polarity
OEM / Branding RequestLogo, label, casing or packaging request
Destination CountryShipping country and required documents

ASOL will review your requirements and reply with a suitable battery solution.

Shenzhen Asol Battery Tech Co., Ltd. (ASOL)

Assembly, production and global distribution of advanced lithium battery solutions, including custom lithium-ion and LiFePO4 battery packs, lead-acid replacement batteries and OEM/ODM battery solutions for B2B clients worldwide.

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Contact & Trust

  • Manufacturer: Shenzhen Asol Battery Tech Co., Ltd.
  • Location: Qingxi Town, Dongguan, Guangdong, China
  • Email: info@asolbattery.com
  • Tel: +86 157 7985 8703
  • Service: OEM/ODM lithium battery pack solutions

ASOL focuses on lithium battery packs, LiFePO4 lead-acid replacement batteries and OEM/ODM battery solutions, with support for BMS/PCM matching, wiring, connectors, labeling and worldwide B2B supply.

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